The Pilot Profiler® in-the-blowmolder material distribution measurement system offers real-time measurement feedback for PET containers, at the point of production, on every container produced. This system provides the high accuracy material distribution data that is essential for the light weighting, quality management and process control functions in today’s high speed blowmolding operations. It is compatible with all major brands of rotary blowmolders.
The Pilot Profiler system features a compact non-contact measurement unit that is positioned within the blowmolder to measure bottles as they exit the mold. This system can be fitted with up to 32 sensors to produce a comprehensive thickness profile over the entire sidewall of a container.
Pilot Products offer the following benefits:
Ability to monitor material distribution changes anywhere on the bottle
Improved blowmolder management and monitoring capabilities
Improved preventative maintenance and diagnostic capabilities
Ability to identify material shifts, process problems and random distribution-related events as they happen
Reduced job start-up time
Elimination of destructive testing
Ability to proactively manage light weight activities
Reduced held product, scrap and regrind
Features
In-the-blow molder measurement
Up to 32 measurement locations
Multi-level control limits
Integration with blowmolder reject system for elimination of out-of-spec bottles
Mold and spindle correlation of data
Easy-to-understand user interface
Throughput of up to 100,000 bph
No job-specific sensor adjustment
Seamless integration with Agr's Pilot Vision defect detection system
Compatible with all major brands of rotary blow molders
Ready compatibility with Agr’s Process Pilot automated blowmolder management system
Optional M-Rule shelf life management tools available
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