Tetra Pak® Ice Cream Filler A3
– the highest flexibility at the lowest total cost of ownership
The most consistent product quality
An even layer of chocolate covering the whole cone interior
A preserved crunchiness – no soggy cones
The exact and desired amount of chocolate in each cone
The most flexible and trouble free machine
Easy to change line capacity – no adjustments
Easy to switch equipment's and sub-units for fast product changeovers
Reliable and easy operation
Great savings by minimizing product losses
Reduced waste and better overall economy
The exact amount of chocolate every time
Saves up to 9 kilograms of chocolate per hour
Maximum benefit for the medium capacity segment
Guaranteed performance
6 lanes, 50 strokes/min = 18 000 cones/hour
Innovative features mean
Outstanding flexibility
High product consistency
High reliability
Easy cleaning
Low operational cost
Modest investment cost
A smarter cone dispenser
Performance in every detail
Easy loading
Consistent, smooth and fast dispensing of cones
No double feeding
No sensitivity to twisted tips
Less sensitive to cone quality and shape
Easy to change line capacity – no adjustments
Quick and easy cone size changeovers
Thanks to:
Rings that support and guide stacks of cones
Pullers with adjustable rubber pistons for reliable cone separation
Plug-and play sub-units
Open stack design
Cone dispenser
How it works
Two holding rings support and guide the stacks of cones. Two pullers with rubber pistons are adjusted to the right pressure to separate the bottom cone from the stack and gently release it onto the lamella. The dispenser is not sensitive to spacing errors in the stack. And it prevents jamming in case damaged cones are loaded into the dispenser.
The accurate chocolate sprayer
Exactly right – every time
Exact and desired amount of chocolate in each cone
Even layer covering entire cone interior
Consistent cone quality with minimized chocolate waste
Easy operation
On-the-fly adjustments
Less maintenance – lower cost
Hygienic design
Top-of-the-line performance at modest investment cost
Thanks to:
Airless nozzle and individual pumps for each lane
Flush feature
Integrated optical sensor and calibration
Chocolate sprayer
How it works
The chocolate sprayer uses individual pumps with high quality pressure valves for each lane – with adjustable volumetric dosing that ensures a high degree of repeatability and that the specified amount of chocolate is very evenly sprayed into each cone. An airless system eliminates the messiness of systems using air pressure. The unit is enclosed to prevent chocolate mist in the surroundings.
Trouble-free lid dispenser
Gets it right the first time
Reliable operation
Controlled lid dispensing – gets it right every time
Line capacity can be changed without adjusting lid dispenser
No need for extra calibrator
Great changeover flexibility for different lid sizes and –types
Thanks to:
Vacuum suction cup
Vacuum controller
Plug-and play sub-units
Lid dispenser
See how it works
Lids are placed in stacks (separated by pins) and pulled down individually using a vacuum suction cup. The lids are then rotated 180 degrees to invert them, in short, stable and optimized steps. Lids are correctly positioned every time and there is no need to reposition them.
A simplified two-step vertical movement allows changes in line capacity without adjusting the lid dispenser. Operation is extremely reliable. There is no need for an extra calibrator after the lid dispenser.
Top challenges for medium-sized ice cream producers, and how to overcome them
Here's some useful advice
Reduced raw material costs, easy and reliable operation, flexibility for different products and low cost of ownership top the wish list of medium-sized ice cream producers with filler capacities of up to 18,000 units/hour. What should they be looking for in their production equipment in order to achieve this? And which are the main challenges they face?
Read full article Top challenges for medium-sized ice cream producers
No waste – the key to reduced cost in ice cream filling
Here's some useful advice
Which are the cost drivers in ice cream filling and how can they be addressed? We looked into the problem and found that the reduction of waste is crucial for overall performance and the bottom line. Here’s how it works.
Read the full article No waste – the key to reduced cost in ice cream filling
Looking for a budget solution for ice cream filling? Watch out for these hidden costs!
Here's some useful advice
Producers aiming at low cost ice cream production are typically interested in two things: processing equipment that doesn’t require a large investment, and a solution that makes the best use of raw materials. This is a difficult equation to solve, if you also have an interest in reducing waste and achieving an attractive product.
Read the full article Looking for a budget solution for ice cream filling? Watch out for these hidden costs!
Don’t get blinded by complicated features
Here's some useful advice
Complex machines can do wonderful things. But on the downside, they may require a large investment, trained personnel and time-consuming cleaning and adjustment procedures. Comparing a complicated two-step chocolate sprayer to a high quality single step sprayer illustrates this well.
Read the full article Don’t get blinded by complicated features
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